Industrial processes and their machines and vehicles have very specific requirements, and are put under considerable pressure. When these requirements are not met, it could lead to a host of problems ranging from machine damage and downtime to safety disasters and mishaps. There is never a good excuse to operate specialised machinery or vehicles without adequate fail-safe systems, and as such, it is worth your while to know how certain systems can benefit you. So let’s chat about sealed integrated braking systems (SIBS), and how they can give you more protection, reliability and functionality; straight from the mouth of brake pad specialists in South Africa.

Zero-Emissions During Operation

Thanks to their zero-emission operations, SIBS can be used in a range of environments, whether it be on the road, off of it, or even underground during mining operations. This makes it a particularly safe option for confined spaces, the type often found in industrial setups. They are fully sealed to hamper the production of emissions, making them remarkably sustainable for the environment.

A More Reliable Safety Solution

SIBS offer increased reliability thank to the fact that they are designed to withstand some of the toughest conditions on the planet. This means that your business will be spending less money and downtime on replacements and repairs, even after the most gruelling operations.

SIBS Produce Lower Heat Levels

The production of lower levels of heat thanks to the fact that they are wet brakes. This affords them additional durability, but also provide for safer operating conditions where it counts.

Less Maintenance Required

Because they are so durable, SIBS are an excellent choice for operations that only allow for minimal downtime. Perhaps budget or time constraints may make it difficult for you to stay on top of maintenance. With SIBS being so durable, they can provide you with the strength needed to know your brakes will continue to be reliable for an extended time.

Contact Brakecore for Details on Our Offers

If you would like to know more about the products we stock and the services we offer, feel free to get into contact with a representative from Brakecore today. Alternatively, take a look through our website to find out more about us.
Industrial brake and friction parts
The Sealed Integrated Braking System (SIBS®) is a distinctive world-class product leading the way in brake equipment. SIBS® is a fully enclosed, single-rotor, high speed ‘wet’ disc brake that has better dependability than standard brakes and operates in the severest of conditions with virtually no need for maintenance or overhauling. Developed through widespread research and patented globally, SIBS® brakes provide unequaled dependability in any situation. SIBS® are specially designed to protect you, your machinery and our environment. SIBS® brakes increase your output by removing periods of extended downtime while the brakes are being serviced. As SIBS® brakes are fully enclosed, they produce no dangerous emissions and are the most environmentally friendly brakes on the market. SIBS® brakes are currently available for many on-road/off-road light commercial vehicles. Highly flexible, SIBS® can be fitted (or retrofitted) to any braked application, large or small, automotive or industrial. The manufacturing of SIBS® is simple: The brake caliper, providing the braking force, is extended to enclose the disc. This makes up the casing. The housing is divided around the disc into inner and outer portions. The inner housing is attached to the axle end. The pads, disc, and hub are fitted; and the outer housing is fitted to complete the assemblage and enclose the brake components. At this point, SIBS® cooling fluid is added into the casing. SIBS® cooling fluid is a specifically selected oil which offers a path to conduct the heat from the brake disc to the housing. This allows the heat to then be rejected from the housing to the surrounding air, guiding the working temperature of the system.   Brakecore Visit us today at Brakecore and let our industry specialists use their expertise to advise you on this fail-safe system.
Disc brake repairs
Disc brakes slow down and stop your vehicle by using calipers to squeeze the brake pads against the wheel rotors. Although disc-type brakes were in development since the late 1890s, they have only recently replaced drum brakes as the standard for most vehicles. Most contemporary vehicles use disc brakes for at least the front wheels, and some cars and trucks utilize disc brakes on all four wheels.

Disc Brakes vs. Drum Brakes

Drum brakes, as their name implies, are shaped like drums. When a driver administers the brakes in a vehicle with drum brakes, curved shoes are pressed outward to create friction with the interior of the drums to slow the wheels. Compared with disc brakes, drum brakes have a few drawbacks. Drum brakes do not use up the heat as quickly, and with repeated stop-and-go driving or repeated hard stops, drum brakes can quickly lose power. In addition to offering extended longevity, disc brakes also perform better in wet conditions than drum brakes. Drum brakes can allow moisture to collect within the brakes, where the shoes touch the drums. Disc brakes feature rotors that spin with the vehicle’s wheels and are slowed by the compression of the brake pads; in wet weather, this rotation and method of contact help prevent water from accumulating within the brakes and keeps the brake discs dry.

How Disc Brakes Work

Most motor vehicle disc brakes are single-piston, floating-caliper brakes that feature three primary components:
  • Brake pads, which contact the discs to slow wheel rotation
  • Calipers, which contain pistons to clamp the discs and push the pads
  • Rotors, which are mounted to the wheel hubs and rotate with the wheels
Disc brakes are similar to common bicycle brakes, which also use calipers to squeeze brake pads against the wheels. In motor vehicle disc brakes, however, the brake pads press against the rotor instead of the wheel itself and transmit the force hydraulically instead of through a cable. The friction between the pads and the disc is what slows and stops the vehicle.

Servicing Disc Brakes

Although disc brakes last longer and offer more effective stopping than drum brakes, disc brakes still require regular maintenance. The most common service for disc brakes is the changing of the brake pads. Disc brake pads usually feature a small piece of metal called a wear indicator. As the pads deteriorate, the wear indicator will eventually come in contact with the disc and produce a squealing sound that indicates it’s time for brake service. Most disc brake calipers also feature an opening that allows you to see how much material is left on your brake pads. If worn brake pads are left on too long, they can progressively grind scores into the brake rotors, which can cause the brakes to shudder or vibrate as you slow and stop. Brake rotors sometimes need to be refinished (sometimes referred to as being “turned” or “machined”) in order to restore a smooth, flat, contact surface. Refinishing the rotors is only necessary if they are warped or scored, and it is not required every time the brake pads are replaced. Since Brakecore’s inception in 1983, the Company has developed into one of South Africa’s premier suppliers to the Agriculture, Transport, Industrial, Marine, Underground Mining, Opencast Mining. Earth-moving and OEM Sectors. Mobility is a vital part of both modern life and the Brakecore success story. Irrespective of whether on the road, rail, sea, on the highway or off the highway. If you’re experiencing brake problems or your vehicle is in need of routine maintenance, please contact Brakecore Supply online or call us. The Brakecore mission is to continuously strive to provide our customers with the best possible quality and service at acceptable prices, and to keep on pursuing the possibilities of bettering these goals. Brakecore Supply has over the years assembled a team of highly talented employees, who share a commitment to customers responsiveness and operational excellence: It is, therefore, our belief that encouraging and striving for excellence is through quality leadership.
Torque converter
Fail-safe brakes (also called Sealed Integrated Braking Systems) are an integral component for vehicles and machines in many industries. They provide heavy-duty stopping power, greater integrity and safer operation for your vehicles and fleet, and is one of the only products out there that does this with turnkey functionality. But what are fail-safe brakes? How do they work and why should your company’s fleet be fitted with them as soon as possible? Find out more here… What are Fail-Safe Brakes? In fail-safe brakes, multiple brake disks are hydraulically released whenever the brakes are applied, while the entire system is integrated with the drive train of the vehicle. This means that even in the event that the brakes should fail, one of the multiple brake pads will still allow the vehicle to stop, and to be held in position. This points to a few obvious benefits with regards to fleet and personnel safety; but let’s have a look at some of the other top advantages of using fail-safe brakes. They Last Longer than Any Other Solution Fail safe brakes and their simplistic, multi-pad design ensure that the component enjoys a longer lifespan than other stopping solutions. In fact, fail-safe brakes have been known to outlive the vehicles that they are fitted to, which means that aside from lasting longer, they can also be reused on other vehicles if they are looked after properly. They Reduce Maintenance Costs Another advantage to the lengthened lifespan of fail-safe brakes is that you will likely end up spending far less on maintenance, repairs and replacements in the long run; since these components have been designed to work on rough and rugged terrain, for incredibly long periods of time. They are Very Tough Fail safe brakes have a holding capacity of over 2.6 times that of other braking solutions making it very well suited to extremely tough environments. This coupled with their re-usability and durability, make them a solution that provides excellent value for money. Easy to Work With The simplistic design of fail-safe brake systems means that any experienced technician with the right tools will be able to work on them. This is true for instances where they need to be installed, adjusted, maintained, removed or repaired. Contact Brakecore Supply for Details If you would like to learn more about how our team of technicians can supply you with, install or maintain the fail-safe brakes on your company’s fleet, contact a representative from Brakecore Supply Co. today, or visit our website for further details on our products and services. We are waiting for your call.
Industrial brake and friction parts
Friction materials are a type of material employed to produce friction in situations where slow or decreased movement is needed. The definition of friction is the resistance to relative motion that opposes an object’s direction of movement. Friction is produced when a solid object comes into contact with a deviating surface. Friction can be used anywhere from simply slowing down or stopping an object to accelerating it to a certain speed. Applications include clutch and brake systems, operating systems, automotive equipment, gear tooth systems, and industrial machinery that all need to be able to stop or slow down their processes. Components such as friction pads and linings and disc brake pads are made from friction materials. Industries that make frequent use of these products include construction, automotive, forestry, oil and gas, and mining.

Braking Systems

Friction materials are used in braking systems to slow down wheels or bring them to a stop, as well as preventing movement altogether for other components. Pressing a brake activates a system where a friction material is placed against a moving disc, thus slowing down the connecting wheels.

Materials

Since heat energy is a byproduct of the process of creating friction, manufacturers typically use materials that are resistant to heat to make friction materials. The most popular choice for friction materials used to be fibers made from asbestos. However, due to the increase of health concerns associated with exposure to asbestos, ceramic has become a popular material to use as an alternative. Ceramic is highly durable and resistant to heat and is thus used in high friction environments. Friction materials need to be capable of enduring high amounts of physical stress, since the wearing down of material unavoidably produces friction. In addition, manufacturers made products such as semi-metallic brake materials using brass, copper, and steel wool bonded by resin. These elements are similar to ceramic in terms of durability.

Considerations and Customization

The type of material used depends significantly on the type of friction that is needed. Types of friction include static, kinetic, and rolling friction.
  • Static friction:
Occurs when two solid objects do not move relative to each other, and movement is prevented altogether. An important thing to consider when implementing this type of friction is the slope of the surface.
  • Kinetic friction:
This happens when two objects move relative to one another. One surface may be moving along a stationary object, or both surfaces may be in motion.
  • Rolling friction:
This type involves the use of wheels or balls. During rolling friction, a rough material catches a wheel or ball, preventing it from slipping or sliding. For example, when a car tire spins on ice or snow, friction prevents it from catching on the ground and allows it to keep rotating. To determine the best friction materials for the job, manufacturers also think about how quickly the friction needs to stop the object or system (the higher the friction, the faster the object can be stopped), how frequently the friction material will be used, budget, required chemical resistance, required wear resistance, permissible heat generation, required energy absorption and coefficient of friction. In order to provide additional friction and therefore increase their efficiency, friction materials are textured or have a rough surface. Manufacturers utilize smoother surfaces to transport materials more efficiently. Also, manufacturers can add rubber to enhance the braking system’s ability to produce surface friction. However, the more texture is added to a surface, the greater the amount of energy required to move over it. To discuss your friction material design possibilities, talk to a supplier today.   Since Brakecore Supply’s inception, the company has developed into one of South Africa’s premier suppliers to the Agriculture, Transport, Industrial, Marine, Underground Mining, Opencast Mining. Earth-moving and OEM Sectors. Mobility is a vital part of both modern life and the Brakecore success story. Irrespective of whether on road, rail, sea, on the highway or off the highway. The Brakecore Supply mission is to continuously strive to provide our customers with the best possible quality and service at acceptable prices, and to keep on pursuing the possibilities of bettering these goals. Brakecore Supply has assembled a team of highly talented employees, who share a commitment to customers responsiveness and operational excellence: It is therefore our belief that encouraging and striving for excellence is through quality leadership.
Bulldozer
You would think that all a vehicle tech would need to do is plug your car into the diagnostic scanner and they would know exactly what the problem is right? No, just simply plugging in an automotive diagnostic scanner into your car or truck and reading codes is not all there is to accurately diagnosing a engine problem. We feel you shouldn’t be charged for this procedure either! Other courses of action to find a problem or failure which require test equipment and time can be chargeable services though. The more knowledgeable the tech is and the better equipped the shop is for diagnosing, the less it will cost you.  Misdiagnosis and just randomly replacing parts will cost big time.  The automatic transmission specialist is the most highly skilled technologically.  His knowledge and skill are above every other tech’s.  His diagnostic tools are better because the automatic transmission demands it, as it is the most complicated part of your vehicle.  The transmission relies on many other systems so the tech must be able to evaluate these systems as well.  A difficult drive-ability or drive train problem will, in most cases, be solved by a transmission tech. Leaks Your vehicle whether new or antique uses at least 8 types of fluid.  Engine oil, transmission fluid, brake fluid, power steering fluid, coolant, gear oil, gasoline and window washing fluid.  Every one of these systems has hoses, gaskets, seals and warped metal surfaces.  All of these will leak fluids eventually. Noise Noises can drive the car owner crazy with worry.  Noises are probably the most misdiagnosed problems.  More labour hours and money have been wasted hunting down a noise.  The most common reason is that squeaks and rattles telescope sound.  The problem may be located in one spot, the resulting sound may appear in another.  Only a savvy tech can solve this problem with the least amount of time and expense. Electrical These failures are now more prevalent because most everything on vehicles is either controlled by or operating on current.  The car’s computer and a smart tech with an up-to-date scanner will be able to find the problem. Mechanical Failure Most mechanical diagnoses require dis-assembly to determine the extent of damage.  Internal failures in engines, transmissions, brakes, power door windows, steering and suspension can be expensive to repair or replace.  A precise diagnosis is even more critical here, to prevent extra labour time.   When it’s time for to diagnose your engine problem or transmission problem, trust the experts at Brakecore Supply. the Company has developed into one of South Africa’s premier suppliers to the Agriculture, Transport, Industrial, Marine, Underground Mining, Opencast Mining. Earth-moving and OEM Sectors. Mobility is a vital part of both modern life and the Brakecore success story. Irrespective of whether on road, rail, sea, on the highway or off the highway. Brakecore Supply offers affordable auto repair services in South Africa and neighbouring countries. Give us a call today to schedule an appointment.